--- title: IIoT Valve Diagnostic Feedback Options description: IIOT technologies combined with diverse diagnostic feedback valves give engineers options for maintaining system reliability. Let's see some valve options. image: https://blog.versa-valves.com/hubfs/VP_Logo%20Real%20World%20Reliability-Small.png --- [Technical Support](https://www.versa-valves.com/request-technical-support/) [ ![Versa Logo-1](https://blog.versa-valves.com/hs-fs/hubfs/Versa%20Logo-1.png?width=200&height=74&name=Versa%20Logo-1.png) ](https://www.versa-valves.com/) - Products - [Valves](https://www.versa-valves.com/product-category/valves) - [Air Prep](https://www.versa-valves.com/product-category/air-prep/) - [Accessories](https://www.versa-valves.com/product-category/accessories/) - [Modular Air Package](https://www.versa-valves.com/product-category/manifold-systems/) - [Real World Reliability Solutions](https://www.versa-valves.com/real-world-reliability-solutions/) - [Product Series By Media](https://www.versa-valves.com/productsmedia) - [Product Series By Materiall](https://www.versa-valves.com/material) - Industries & Applications - [Energy](https://www.versa-valves.com/industries/energy) - [Manufacturing](https://www.versa-valves.com/industries/manufacturing/) - [Mobile & Aerospace](https://www.versa-valves.com/mobile-aerospace) - [Utilities](https://www.versa-valves.com/utilities) - [Application Solutions](https://www.versa-valves.com/vmap-over-pressure-protection) - Resources & Support - [Resource Library](https://www.versa-valves.com/resources) - [3D Product Configurator](https://www.versa-valves.com/3dconfigurator/) - [Catalogs & Documentation](https://www.versa-valves.com/versa-product-catalogs) - [Certifications & Approvals](https://www.versa-valves.com/certifications_approvals/) - [Blog & Tech Articles](https://blog.versa-valves.com/blog) - [Contact Customer Service](https://www.versa-valves.com/contact-customer-service) - [Request Technical Support](https://www.versa-valves.com/request-technical-support) - [Request Documentation](https://www.versa-valves.com/documentation-request) - [Product Registration](https://www.versa-valves.com/registration.htm) - Why VERSA - [About VERSA](https://www.versa-valves.com/versa-products-company) - [Our History](https://www.versa-valves.com/company-history) - [Careers](https://www.versa-valves.com/work-versa) - [Our Team](https://www.versa-valves.com/versas-team) - [Company News](https://www.versa-valves.com/News) - [Events](https://www.versa-valves.com/events-and-tradeshows/) - [Shop VERSA](https://www.versa-valves.com/products/valves) - [Distributor Locator](https://www.versa-valves.com/distributor-map/) - [Home](https://www.versa-valves.com/mobile/) - [Catalogs](https://www.versa-valves.com/versa-product-catalogs/) - [Distributor Portal](http://apps.versa-valves.com/newsec/login.htm) - Find Products - By Material - By Media - [Register Your Product](https://www.versa-valves.com/product-registration/) - [Locate Distributor](https://www.versa-valves.com/distributor-map/) - [Chat](http://chat.versa-valves.com/ECCChat/chat.html) - Support & Downloads - [Certifications & Approvals](https://www.versa-valves.com/certifications-approvals/) - [Get Documentation](https://www.versa-valves.com/documentation-request/) - [FAQs](https://www.versa-valves.com/faqs/) - [How to Order](https://www.versa-valves.com/how-order/) - [Request Tech Support](https://www.versa-valves.com/request-technical-support/) - [Sales & Service Directory](https://www.versa-valves.com/sales-service-directory/) - About Us - [About the Company](https://www.versa-valves.com/versa-products-company/) - [Career Opportunities](https://www.versa-valves.com/work-versa/) - [Contact Us](https://www.versa-valves.com/contact-us/) - [Legal Notices](https://www.versa-valves.com/legal-notices/) # VERSA Blog ### IIoT Valve Diagnostic Feedback Options Posted by [Bob Zerella](https://blog.versa-valves.com/blog/author/bob-zerella) on Sep 2, 2021 10:00:00 AM ![Bob Zerella](https://blog.versa-valves.com/hubfs/Images/Team%20Images/Bob-Zerella-129x150.png) ![VP_Logo Real World Reliability-Small](https://blog.versa-valves.com/hs-fs/hubfs/VP_Logo%20Real%20World%20Reliability-Small.png?width=427&name=VP_Logo%20Real%20World%20Reliability-Small.png) Versa Products Company first introduced our V-series valve over 70 years ago. This robust, fully ported, and modularly designed valve was a truly innovative product for the time. It handled dirty air and provided distribution partners with a unique method to quickly build and supply the right valve. Most importantly, it offered **Real World Reliability**. The V-series was, and remains, the go-to-choice for high-reliability applications. The world has changed a lot since 1949. Interestingly, the V-series has endured. Through the 3rd industrial revolution, the V-series modular design and legendary durability allowed it to adapt to the processes of the day without compromising performance. As electronics dominated the landscape, it has grown to offer extensive solenoid options and a world-class offering of safety certifications. The “old” V-series stays relevant and widely respected. Now that we are in the early stages of the 4th industrial revolution, it’s time to adapt again. Today, **Real World Reliability** means constant communication through Industrial Internet of Things (IIoT) based technology. ## Diagnostic Feedback Solutions Versa’s Diagnostic Feedback Options offer users the same tried-and-true valves we have always provided with the added capability of intelligence. With the addition of key modular components, we can open our valve to strategic sensors. In combination with our extensive valve options and the ever-expanding IIoT technologies, this development opens a blank canvas for users to engineer an endless variety of intelligent systems. ![V_VSA-4322-DP-SS-Volt_+Motion-Sensors_NoPartNumberIMG_1749](https://blog.versa-valves.com/hs-fs/hubfs/V_VSA-4322-DP-SS-Volt_+Motion-Sensors_NoPartNumberIMG_1749.png?width=319&name=V_VSA-4322-DP-SS-Volt_+Motion-Sensors_NoPartNumberIMG_1749.png) ### Remote Sensor Port (-20) When a spool valve’s solenoid is energized, it lifts a poppet, and air pressure is allowed through to the piston, providing the force to shift the valve. The field-proven Remote Sensor Port option opens a 1/8” NPT port inside the pilot chamber. As the poppet lifts, the sensor port also receives pressure. This port can be fitted with pressure sensors of various kinds for a wealth of diagnostic feedback information focused on the solenoid operation. ### Converted 4-way Port Convert any 5/2 (4-way, 2 position) valve to a 3/2 (3-way, 2 position) valve by simply plugging a cylinder port. Adapt this concept for diagnostic feedback by plugging the same cylinder port with a pressure sensor. This method can supply theoretical feedback on the spool position through pressure detection or for pressure-based diagnostic troubleshooting. ### Spring Cap Sensor Port (-407) In some cases, theoretical feedback on the spool position isn’t enough. For those applications, we offer the spring cap sensor port. This offers an M12 threaded spring cap designed to allow proximity sensors direct contact with the spool.   ## Real-World Application: Emergency Shut Down Valves Emergency Shut Down (ESD) valves are hopefully never called into action. However, it’s extremely important to monitor and test all components in case they are ever needed. Sadly, control solenoids are often overlooked in this process. In many ESD applications, a control solenoid may not be cycled for long periods. While all Versa valves are designed for the toughest environments, it’s always important to cycle and test in critical safety applications to ensure a working system before an emergency. Many issues, especially ingress issues affecting the spool, will remain undetected unless the valve is cycled. While every application presents different factors, it’s statistically proven that cycling your valve more often leads to less failure in the field. Versa’s Diagnostic Feedback Options can be used to build a **Smart Exercise & Bypass Circuit.** This allows for process monitoring, automated cycling, and diagnostic feedback from your control solenoids without cycling the ESD valve. By equipping valves with sensory feedback, you can add diagnostic intelligence to an already highly reliable system. Simple programming and controller integration allows for automated bypass activation and cycle tests. Signals from installed sensors will confirm solenoid health and spool shift and can even report back failure modes. While smart circuit packages exist in the market, the Versa advantage comes in flexibility and high flow rates. Our modular design and fully ported valves allow for a mix of functionality, safety options, high flow, and reliability options un-matched in the market. ![V_VSG-3321-DE3-XXN4-Volt_NoPartNumrt_IMG_1742](https://blog.versa-valves.com/hs-fs/hubfs/V_VSG-3321-DE3-XXN4-Volt_NoPartNumrt_IMG_1742.png?width=352&name=V_VSG-3321-DE3-XXN4-Volt_NoPartNumrt_IMG_1742.png) As an example, take natural gas. Natural gas and petroleum systems are the second-largest sources of methane emissions in the US, according to the EPA. With new calls to reduce methane emissions emerging all the time, it’s important to understand how this affects system testing. Partial stroke testing of ESD systems can release a significant amount of gas emission into the atmosphere, limiting the frequency in which operators can run these tests and simultaneously making tests more valuable. Generally, it’s more important than ever to properly select your solenoid valves for reliability. By adopting a Smart Exercise and Bypass Circuit system from Versa, users will have the ability to monitor and test their control solenoids regularly. This can be done in between partial valve stroke tests to avoid long stretches of valve inactivity. ### VMAP Condensed Circuit Compatibility Finally, it’s important to note that our Diagnostic Feedback Options and other Real World Reliability options are compatible with our VMAP condensed circuits. We offer a fully loaded stainless steel VMAP for ultimate reliability in the toughest environments and the most critical applications. By combining our Diagnostic Feedback Options, powershift, and transitional reliability options into a condensed Exercise and Bypass VMAP circuit, we get a package ready to handle anything you can throw at it. For more information, contact your local[Distributor.](https://www.versa-valves.com/distributor-listings/) *Engineered to Outperform and Outlast all Others* Topics: [News](https://blog.versa-valves.com/blog/tag/news)   ### Have Questions? Let's Discuss ### Subscribe to receive email updates from our blog ## Featured posts ### Posts by Tag - [High-Reliability Valves (12)](https://blog.versa-valves.com/blog/tag/high-reliability-valves) - [News (10)](https://blog.versa-valves.com/blog/tag/news) - [Solenoid (10)](https://blog.versa-valves.com/blog/tag/solenoid) - [Valve Automation (8)](https://blog.versa-valves.com/blog/tag/valve-automation) - [Oil and Gas (7)](https://blog.versa-valves.com/blog/tag/oil-and-gas) - [Real World Reliability (4)](https://blog.versa-valves.com/blog/tag/real-world-reliability) - [Insider (3)](https://blog.versa-valves.com/blog/tag/insider) See all ![Versa Logo-1](https://blog.versa-valves.com/hs-fs/hubfs/Versa%20Logo-1.png?width=160&height=59&name=Versa%20Logo-1.png)   [sales@versa-valves.com](mailto:sales@versa-valves.com) ### COMPANY - [About Us](https://www.versa-valves.com/versa-products-company/) - [Contact Us](https://www.versa-valves.com/contact-us/) - [Distributor Map](https://www.versa-valves.com/distributor-map/) - [Technical Support](https://www.versa-valves.com/request-technical-support/) - [Career Opportunities](https://www.versa-valves.com/work-versa/) - [Legal Notices](https://www.versa-valves.com/legal-notices/) ### PRODUCTS - [Catalogs](https://www.versa-valves.com/versa-product-catalogs/) - [Products by Material](https://www.versa-valves.com/material/) - [Products by Media](https://www.versa-valves.com/media/) ### Versa HQ 22 Spring Valley Road, Paramus, NJ 07652 (201) 843-2400 ### Versa BV Prins Willem Alexanderlaan 1427 GB Apeldoorn 7312 +31 55 368 19 00 © Versa Products Company Inc. All Right Reserved. ```json { "@context" : "https://schema.org", "@type" : "BlogPosting", "author" : { "@type" : "Person", "name" : "Bob Zerella", "url" : "https://blog.versa-valves.com/blog/author/bob-zerella" }, "dateModified" : "2021-09-21T15:14:31.641Z", "datePublished" : "2021-09-02T14:00:00.000Z", "headline" : "IIoT Valve Diagnostic Feedback Options", "image" : [ "https://blog.versa-valves.com/hubfs/VP_Logo%20Real%20World%20Reliability-Small.png" ], "mainEntityOfPage" : { "@id" : "https://blog.versa-valves.com/blog/diagnostic-feedback-options", "@type" : "WebPage" }, "publisher" : { "@type" : "Organization", "logo" : { "@type" : "ImageObject", "url" : "https://blog.versa-valves.com/hubfs/Versa%20Logo.jpg" }, "name" : "Versa Products Co., Inc." } } ``` ```json { "@context" : "http://schema.org", "@id" : "https://blog.versa-valves.com/blog/diagnostic-feedback-options", "@type" : "Article", "about" : [ "https://www.wikidata.org/wiki/Q1309183", "https://www.wikidata.org/wiki/Q1640293", "https://www.wikidata.org/wiki/Q60740481", "https://www.wikidata.org/wiki/Q70781625" ], "audience" : "https://en.wikipedia.org/wiki/Systems_engineering", "author" : { "@id" : "https://blog.versa-valves.com/blog/diagnostic-feedback-options#Person", "@type" : "Person", "description" : "Bob Zerella is our Regional Sales Manager responsible for the Midwest. He has wide ranging sales experience with a strong focus on technical solutions.", "name" : "Bob Zerella", "sameAs" : "https://www.linkedin.com/in/bob-zerella-11245549/", "url" : "https://blog.versa-valves.com/blog/author/bob-zerella" }, "dateModified" : "2021-09-02T10:41:00-04:00", "datePublished" : "2021-09-02T10:38:00-04:00", "description" : "An ever-expanding array of IIOT technologies combined with diverse diagnostic feedback valves gives engineers and OEMs endless options when it comes to maintaining system reliability. This article introduces a few of those options, and offers real-world use cases. ", "headline" : "IIoT Valve Diagnostic Feedback Options", "image" : "https://f.hubspotusercontent00.net/hub/5546456/hubfs/VP_Logo%20Real%20World%20Reliability-Small.png?width=427&name=VP_Logo%20Real%20World%20Reliability-Small.png", "inLanguage" : "https://en.wikipedia.org/wiki/American_English", "name" : "Versa Products - Diagnostic Feedback Options", "publisher" : { "@id" : "https://www.versa-valves.com/" }, "sourceOrganization" : { "@id" : "https://www.versa-valves.com/", "@type" : "Organization", "additionalType" : [ "https://www.wikidata.org/wiki/Q8148", "https://www.wikidata.org/wiki/Q208443", "https://www.wikidata.org/wiki/Q1640293" ], "contactPoint" : "https://www.versa-valves.com/contact-us/", "description" : "Versa is an expert in valve automation and fluid power and a partner to customers when reliability is imperative. Versa makes countless valve combinations accessible to organizations around the world, ensuring the best solution for each application.", "logo" : { "@id" : "https://www.versa-valves.com/#ImageObject", "@type" : "ImageObject", "height" : "89", "name" : "Versa Products Logo", "url" : "https://www.versa-valves.com/wp-content/uploads/2017/08/VersaLogo_PMS3275.png", "width" : "200" }, "name" : "Versa Products Inc", "url" : "https://www.versa-valves.com/" }, "timeRequired" : "P0Y0M0DT0H10M0S", "url" : "https://blog.versa-valves.com/blog/diagnostic-feedback-options" } ```